Contract Manufacturing

Our state-of-the-art production facilities are geared towards meeting the wide-ranging market requirements in the metalworking sector. We are happy to meet the high standards of our customers and manufacture your high-quality products on time at fair prices.

Our modern machinery and our trained specialist staff enable our customers to receive everything from a single source. We process steel, aluminium, stainless steel, sheet metal and tubes in various forms, from cutting to finished welded structures and assembled components, either uncoated or powder-coated. Embru is certified to ISO 9001, ISO 14001 and ISO 45001.

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Our expertise at a glance

Welding

When it comes to welding, we combine precision, quality and cost-effectiveness. Depending on the component, material and requirements, we use the most suitable welding process – from TIG and MAG through to CMT, automated robotic welding and laser welding. State-of-the-art equipment and precise process control enable high-quality, reproducible welded joints and efficient production. This results in reliable joints of consistently high quality for both individual parts and series production.

TIG, MAG, CMT or laser welding – you choose the process – we produce the perfect weld. Cost-effective, precise and first-class, with a high level of repeatability thanks to
the seam detection system.

Technical data

7-axis machining
Seam-tracking system for MAG and TIG
Table size 1200 x 2500 mm

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Overview of welding technologies

Call us directly:

We’d be happy to advise you over the phone. Please get in touch.
Tel: 055 251 14 34

Laser welding robot

The TruLaser Weld 5000 from TRUMPF is an automated laser welding cell in which an industrial robot welds components with precision and repeatability. The system is fully enclosed by a laser safety enclosure, which shields the work area during the welding process. A special feature is the rotating partition wall: whilst the robot is processing a component on the inside, the next workpiece can already be set up on the outside. When the wall is subsequently rotated, the prepared component enters the welding cell. This principle enables workpiece changeovers to take place during active production time, reduces downtime and ensures high productivity.

Laser type

6.0 kW solid-state laser

Robot

Kuka KR 30 HA
Sensor head with camera
Welding process visualisation
Simulation function

Inert gas

Argon
Helium

Welding methods

Thermal conduction welding
Depth welding up to 10 mm structural steel
FusionLine (with filler wire)

Features & benefits

Little to no distortion
High speed
Little to no rework
High weld quality
High visual quality

Requirements

Precise components
Maximum gap dimension: 1.0 mm
High jig costs
Restricted accessibility

Manual laser welding

Manual laser welding combines the flexibility of manual processing with the advantages of modern laser technology. The targeted and concentrated heat input results in precise, clean weld seams with minimal distortion. The process enables high welding speeds and is particularly suitable for components where flexibility, quality and efficient processing are required.$

Laser type

1.5 kW fibre laser
Power adjustable from 10–100 %

System

Manufacturer: DIODELA
Model: FWS-1500-AS
Laser class 4

Features & benefits

Very high welding speed
Low heat input
Minimal distortion and stress
High dimensional accuracy
Minimal rework
Narrow and uniform weld seams
High visual quality

Prerequisites

Clean component surfaces
Good fit between components
Suitable, shielded laser work area
Personal laser safety equipment
Trained operating personnel

Operating limits

Large gap dimensions
Poorly fitting components
Very thick materials
Large component tolerances

Laser welding cell with robot and monitor for process visualisation

Articulated-arm robot with swivel-tilt positioner for precise laser welding

Tube processing

In tube processing, we combine modern manufacturing technologies with high precision and flexibility. Using laser tube cutting and tube bending, we process tubes and profiles efficiently and with a perfect fit – from simple cut-to-length pieces to complex geometries. The versatile processing options enable precise, cost-effective and repeatable production for a wide variety of components and applications.

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Laser tube cutting

Machining

Bevel cut up to 45°
Cutting of open sections
Cutting of angle sections and special profiles
Integrated mechanical machining such as thread forming and flow drilling

Technical data

Minimum/maximum tube diameter: 15 / 150 mm
Pipe end length: max. 4500 mm
Material thicknesses:
- Structural steel 10.0 mm
- Stainless steel 5.0 mm
- Aluminium 4.0 mm

Tube bending

Machining

5-axis machining
3 bending planes

Technical data

Max. tube diameter: 63.5 mm
Max. tube thickness: 3.2 mm (stainless steel)
Max. bending radius: 250 mm
Accuracy: +/- 0.5°

Sheet metal processing

In sheet metal fabrication, we rely on modern manufacturing technologies to achieve precise and cost-effective results. Using laser cutting, punching and press braking, we reliably shape sheet metal to the desired form – from precise cutting to complex 3D components. Versatile processing options and a modern machine park ensure high precision, flexibility and consistently high production quality.

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Laser cutting / Punching

Machining

Thread forming
Various forming operations
Various special tools available

Technical data

Sheet size: 1250 x 2500 mm
Precision: +/- 0.1 mm
Sheet thicknesses
- Structural steel 8.0 mm
- Stainless steel 5.0 mm
- Aluminium 4.0 mm

Bending

Our specialists are happy to take on the challenge of transforming sheet metal into a 3D model. Using state-of-the-art machinery, we bend your sheet metal to the correct angle.

Technical data

Bending width up to 3000 mm
Automatic tool changer
Angle measurement system
Various special tools

The Punch-Laser Centre

Punching and laser cutting system for flexible sheet metal processing

Automated tool changer for efficient machining processes

Powder coating

Thanks to state-of-the-art pre-treatment and a wide range of colours, we give your parts the finishing touch – whether glossy, matt, smooth or textured – for both indoor and outdoor use. Powder coating gives metal components a high-quality, durable and resilient surface – and adds a whole new dimension to their design. The process offers reliable protection against corrosion and mechanical stress, whilst at the same time opening up a wide range of possibilities in terms of colour and surface texture. In this way, we combine functionality, quality and an attractive appearance.

Technical data

Max. load size: 3000 x 1600 x 1000 mm
Max. component weight: 150 kg
Curing temperature: 160–240° Celsius
5-zone pre-treatment using a spray process

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Assembly

Professional and precise assembly, manual functional testing followed by a final quality control check carried out by our trained staff complete the product.

Contract Manufacturing